Shrinkage cracking in polyolefin fiber-reinforced concrete

The effectiveness of fibers in controlling plastic shrinkage and thermal cracking in. Comprehensive investigations on the effect of several fibers on the plastic shrinkage cracking characteristics of concrete have been conducted by naaman and his colleagues. As the plastic shrinkage cracking decreases, the number of cracks in the concrete under loading is reduced, due to decrease in cracks from the existing shrinkage cracks. Influence of fibers on drying shrinkage in restrained concrete. Feasibility of crack free reinforced concrete bridge deck. Without proper protection, concrete may crack due to plastic shrinkage. The characteristics of the fiber reinforced concrete depend on the fiber material, amount, geometry, distribution, orientation, and densities of the fibers used. American concrete institute, report on the physical properties and durability of fiberreinforced concrete, aci 544. Effect of steel fibers on plastic shrinkage cracking of. Shrinkage cracking in polyolefin fiber reinforced concrete, publication type. Fabpro polymers genesis fibrillated synthetic concrete. Overview of fiberreinforced concrete bridge decks tech brief. A slower rate of bleeding means a slower rate of drying and thus less plastic shrinkage cracking. Introduction to steel fiber reinforced concrete on.

In hardened concrete, polypropylene fibers act as crack arresters. Fiber reinforced concrete are of different types and properties with many advantages. Microsynthetic polypropylene pp fibers are no longer a commodity. In terms of the challenges facing the fiber reinforced concrete industry, however, number one is a lack of education and experience.

Shrinkage cracking of concrete is also a major problem in concrete members with large surface areas, such as bridge decks, slabs on grade, tunnel linings, thin surface repairs and floor slabs 9. Influence of polypropylene fiber geometry on plastic. Influence of fiber distribution and orientation in the. Scotchcast polyolefin fibers do not affect concrete. Restrained shrinkage cracking of fiberreinforced highstrength. Modify mdts current sd concrete mix with a combination of a shrinkage reducing admixture sra and synthetic polyolefin fibers spf and use on a test project. Synthetic fibers help with avoiding plastic shrinkage cracks, but they dont do much after the concrete hardens, in terms of providing a lot of strength for the slab later on, admits hal payne, marketing services manager at synthetic. The shrinkage, creep and total time dependent deformation of various pfrc mixes along with non fibrous concrete mix are presented in fig 815. Gilbert, shrinkage, cracking and deflectionthe serviceability of concrete structures, electronic journal of structural engineering, vol. Because concrete cannot be prevented from cracking, the goal is to keep the cracks tightly closed.

The steel fibers are mostly used fiber for fiber reinforced concrete out of available fibers in market. Fiberforce 650 was developed for use as temperature shrinkage reinforcement and postfirst crack toughness and will also provide plastic shrinkage reinforcement in concrete. Unrestrained early age shrinkage of concrete with polypropylene, pva, and carbon fibers unrestrained early age shrinkage of concrete with polypropylene, pva, and carbon fibers wongtanakitcharoen, thanasak. The potential for early age cracking is affected by the shrinkage magnitude, rate, degree of structural restraint, age of material, and structural. Plastic shrinkage cracking remains a primary concern for placements with high surfacevolume ratios that are subjected to early age drying. Introduction to steel fiber reinforced concrete on engineering performance of concrete.

The weak point of polyolefin fiberreinforced concrete for structural design, it could be argued, might be for small deflections. Part of the issue is its a little bit of the wild west out there in terms of all the fibers that are available. Statistical methods of experimental design and analysis. Microsynthetic polypropylene pp fibers are no longer a. Plastic shrinkage cracking due to a high rate of evaporation detrimentally affects durability and serviceability of concrete structures.

If shrinkage cracks are still formed, the fibers bridge these cracks, reducing at the same time their length and width. Ks f 2595 standard test method for dry shrinkage crack in concrete. Drying shrinkage behaviour of fibre reinforced concrete. Plastic shrinkage cracks appear in the surface of fresh concrete soon after it is placed and while it is still plastic. Plastic shrinkage cracking of polypropylene fiberreinforced concrete slabs parviz soroushian, fa1z mirza, and abdulrahman alhozaimy the effects of polypropylene fibers and construction operations on the plastic shrinkage cracking of concrete slabs were investi gated. Genesis fibrillated fibers are manufactured from virgin homopolymer polypropylene resins, and meet the requirements of astm c1116c1116m standard specification for fiberreinforced concrete, astm d7508d7508m standard specification for. This paper reports on the mechanical properties and plastic shrinkage crack of concrete containing modified polypropylene fiber a kind of new porous polypropylene fiber. Fiberforce 650 tm tufmax dot tm is a macrosynthetic fiber developed from a specific blend of polypropylene and polyethylene resins. Shrinkage of concrete, which is caused by the withdrawal of water from concrete during drying, is also reduced by fibers. Genesis fibrillated fibers are designed to provide temperature shrinkage crack control, in addition to plastic shrinkage crack control. The current study assesses the drying shrinkage behaviour of polyvinyl alcohol fibre reinforced concrete pvafrc containing shortlength 6 mm and longlength 12 mm uncoated monofilament pva fibres at 0.

The authors discuss testing five different carbon fiber reinforced polymer frp grid configurations for concrete plastic shrinkage cracking control using carbon frp rods with two different spacings in fiber reinforced concrete with two different fiber volume fractions and two conventional steel wire. Because concrete cannot be prevented from cracking, the goal is to keep the cracks tightly closed in. Control of plastic shrinkage cracking of concrete with carbon fiberreinforced polymer grids. Fibers are currently being specified in tunneling, bridge decks, pavements, loading docks, thin unbonded overlays, concrete pads, and concrete slabs.

Under these conditions, both steel fiber reinforced concrete and nonmetallic fiber reinforced concrete prevent plastic shrinkage cracking 4, 5, 7 and 8. Fiberforce 650 fiber reinforced concrete macrosynthetic. Fiber reinforced concrete frc is gaining attention as an effective way to improve the performance of concrete. At these levels, the use of synthetic fibers prevents plastic shrinkage cracking in concrete slabs during placement. Moreover, such polyolefin fibers pf reduce the overall cost of the material and are chemically stable. Strength characteristics of glass fiber reinforced concrete written by mustafa sakti wala, anisha mire, amit kumar dewangan published on 20190624 download full article with reference data and citations. In the beginning during the hardening process, the main concern is earlyage shrinkage cracking. Shrinkage cracking in polyolefin fiberreinforced concrete authors. Test method for evaluation of plastic shrinkage cracking. Results indicate that while polypropylene fibers in general are effective in controlling plastic shrinkage cracking in concrete, a finer fiber is more effective than a coarser one, and a longer fiber is more effective than a shorter one. Concrete shrinkage and volume reduction happens due to the loss of moisture, which eventually results in cracks and more concrete deformation. Fly ash is also used as a partial replacement of portland cement in all mixes.

Adding the same amount of synthetic fiber may not control drying shrinkage cracking in the. Shrinkage behaviour of fibre reinforced concrete with. Fiberforce 650 was developed for use as temperatureshrinkage reinforcement and postfirst crack toughness and will also provide plastic shrinkage reinforcement in. Fiber reinforced concrete enhances the durability of concrete by reducing crack widths typically due to plastic shrinkage, long term drying shrinkage and thermal changes. Relevant research has been developed regarding the characterization of the mechanical properties of polyolefin fiberreinforced concrete pfrc 8,9,10,11,12,14,15,16,17. Test method for evaluation of plastic shrinkage cracking in fiber. Fiber reinforced concrete testing lab, frc lab, concrete. Results of crack properties tests show that after adding modified polypropylene fiber, crack area, maximum crack width and average crack width of concrete decreased markedly. Effect of the incorporation of fibers on the plastic shrinkage of concrete. For any cementbased composite, however, the type of fiber and its dimensions are. The effect of two types of fibers steel and polypropylene, amounts of fibers 0.

The weak point of polyolefin fiber reinforced concrete for structural design, it could be argued, might be for small deflections. Tests were conducted using a ringtype specimen to simulate restrained shrinkage cracking. Numerous strategies have been advocated to reduce the potential for plastic shrinkage cracking in concrete through mixture proportioning, curing methods, or the use of fiber reinforcement. They are usually parallel to each other on the order of 1 to 3 feet apart, relatively shallow, and. Fibers include steel fibers, glass fibers, synthetic fibers and natural fibers each of which lend varying properties to the concrete. In this method, a fiber reinforced concrete ring is cast on a restrained ring apparatus and. Request pdf restrained shrinkage cracking of fiberreinforced highstrength concrete concrete shrinkage and volume reduction. Bridge deck cracking allows water and deicing chemicals to infiltrate the deck, which can result in reduced service life. Guidelines for durable concrete therefore require addressing of. Relevant research has been developed regarding the characterization of the mechanical properties of polyolefin fiber reinforced concrete pfrc 8,9,10,11,12,14,15,16,17 and its engineering applications 18,19,20,21,22. In this study, the effect of polypropylene pp, steel, glass, basalt, and polyolefin fibers on compressive and flexural strength, drying shrinkage, and cracking potential, using the ring test at early ages of highstrength concrete mixtures, was. It is possible to produce a concrete with an almost constant post cracking load bearing capacity by adding steel fibers to the fiber cocktail in the case of structural use being demanded. Fiber reinforced concrete testing lab, frc lab, concrete astm. Tailoring composite properties with discrete fibers michael dopko iowa state university follow this and additional works at.

Polyolefin fiberreinforced concrete enhanced with steel. Cip 5 plastic shrinkage cracking what is plastic shrinkage cracking. Concrete reinforced with polypropylene fibers concrete. Plastic shrinkage cracking of polypropylene fiberreinforced. Is fiberreinforced concrete the material of the future. The fiber has a core that is a polyolefin that is at least partially enveloped by a sheath that is a copolymer of an olefin and at least one olefinically unsaturated comonomer selected from the group consisting of an unsaturated carboxylic acid, alkyl acrylate, alkyl. The effectiveness of fibers in controlling plastic shrinkage and thermal cracking in cementbased materials is well recognized. Like any secondary reinforcement, the fibers tend to stop cracks from propagating by holding the concrete together so cracks cannot spread wider or grow longer.

Shrinkage cracking in polyolefin fiberreinforced concrete. Characterization of plastic shrinkage cracking in fiber reinforced. Polypropylene fiber reinforcement controls such cracking, but the exact influence of fiber diameter, length and geometry remains unknown. Control of plastic shrinkage cracking of concrete with. By the 1960s, steel, glass, and synthetic such as polypropylene fibers were used in concrete. Mostofinejad and hatami 32 studied the effects of using polypropylene fibers on cracking caused by concrete shrinkage and workability. Effect of different types of fibers to control these cracks, including steel, glass, polypropylene, and polyolefin fibers on the moisture loss and evaporation rates is investigated by performing astm c1579 tests. Fiber reinforced concrete for reduced crack widths. Plastic shrinkage cracking test have been performed on polypropylene fiber reinforced. Shrinkage and cracking of restrained ultrahighperformance fiberreinforced concrete slabs at early age. Control of plastic shrinkage cracking of concrete with carbon. A monofilament plastic fiber useful in reducing plastic shrinkage cracking of concrete articles has been discovered. Scotchcast polyolefin fibers are an alternative to welded wire fabric wwf in slab on grade and other nonstructural applications because 3m polyolefin fibers provide three dimensional reinforcement, assured positioning and reduced installation labor from wwf. Tara rahmani research assistant construction materials.

Application of polyolefin fiberreinforced concrete in a water pipeline supporting elements, journal of pipeline systems engineering and. Specter monofilament fibers are manufactured from 100% virgin, homopolymer polypropylene resin and meet the requirements of astm c1116c1116m standard specification for fiberreinforced concrete, astm d7508d7508m standard specification for polyolefin chopped strands for use in concrete and the requirements of icc es ac32. Fiberforce 650 fiber reinforced concrete macrosynthetic fiber. Standard test method for evaluating plastic shrinkage. Plastic shrinkage cracking test have been performed on polypropylene fiber reinforced concrete to evaluate the effectiveness of the fibers in controlling shrinkage induced cracking. Strength characteristics of glass fiber reinforced concrete. Performance of fiberreinforced concrete using beam with thirdpoint loading concrete society uk technical report 34 concrete industrial floors concrete society uk technical report 22 nonstructural cracks in concrete european standard en 148892. Shrinkage cracking in polyolefin fiber reinforced concrete. Fiberreinforced concrete frc is concrete containing fibrous material which increases its structural integrity. Analytical and quantitative aspects of surface moisture. At ntnusintef the standard ambient conditions to measure plastic shrinkage cracking are an air temperature of 201c, relative humidity rh of 401% and a wind velocity of 4.

The results showed that increased fiber content and length considerably reduces polyolefin shrinkage crack surfaces up to 86% compared to nonfiber specimens. Fabpro polymers specter monofilament concrete reinforcement. Continuous meshes, woven fabrics and long wires or rods are not considered. In addition, the character of fiberreinforced concrete. Fibers are usually used in concrete to control cracking due to plastic shrinkage and to drying shrinkage. With older, hardened concrete, stress cracks can occur from loading. The majority of current research to characterize plastic. There are many types of fibers that can be used in concrete including steel fibers, glass fibers, synthetic fibers and natural fibers. Control of plastic shrinkage cracking of concrete with carbon fiber reinforced polymer grids. The average length cracking and its pattern in fiber reinforced concretes were different than control concrete. Fiberreinforced concrete enhances the durability of concrete by reducing crack widths typically due to plastic shrinkage, long term drying shrinkage and thermal changes. Test method for evaluation of plastic shrinkage cracking in. If cracking in the concrete does occur, then the elastic e modulus of the fibres is crucial, because it defines the resistance of the fibres against deformation. Characterization of plastic shrinkage cracking in fiber.

Fiber reinforced concrete can be defined as a composite material consisting of mixtures of cement, mortar or concrete and discontinuous, discrete, uniformly dispersed suitable fibers. Fiber reinforced concrete types, properties and advantages. Shrinkage cracking in polyolefin fiberreinforced concrete article in aci structural journal 974. The effectiveness of each approach must be adequately quantified to determine whether the additional initial cost of each strategy is justified. It contains short discrete fibers that are uniformly distributed and randomly oriented. Saghi and delbari 34 reported the impact of polyolefin fibers and concrete strength on cracking volume caused by polyolefin shrinkage in. Fiberreinforced concrete enhances the durability of concrete by reducing crack width typically due to plastic shrinkage, long term drying shrinkage and thermal changes. Standard specification for polyolefin chopped strands for use in concrete, there. Yooninfluence of reinforcing bar type on autogenous shrinkage stress and bond behavior of ultra high performance fiber reinforced concrete. Yanshrinkage cracking in polyolefin fiber reinforced concrete. The authors discuss testing five different carbon fiberreinforced polymer frp grid configurations for concrete plastic shrinkage cracking control using carbon frp rods with two different spacings in fiberreinforced concrete with two different fiber volume fractions and two conventional steel wire. For any cementbased composite, however, the type of fiber and its dimensions are the two most important factors controlling such cracking. It is possible to produce a concrete with an almost constant postcracking load bearing capacity by adding steel fibers to the fiber cocktail in the case of structural use being demanded.

549 602 1197 629 89 391 1068 867 922 25 249 226 80 480 497 963 1374 1195 372 903 1100 244 25 1038 1056 821 1327 907 706 790 612 1208 602